Valeo chiller range expanded to support garages on EV hybrid battery repairs

Independent garages are looking to take on more ambitious and profitable EV and hybrid jobs, and Valeo is supporting them by becoming first-to-market in the Independent Aftermarket (IAM) with a range of chillers. This key component can be found within many EV/hybrid thermal management systems, and is used to help keep Lithium-ion batteries cool.

Skills are a key issue when it comes to EVs, but so is parts supply. While the Institute of the Motor Industry (IMI) predicts a shortfall of 3,000 EV-qualified technicians by 2031, finding techs will not be the only problem. Garages that want to capitalise on the growing EV/hybrid segment will also need access to a wide range of new parts for new jobs.

The Valeo chiller range initially launched in 2024 with an OE reference for the Volkswagen ID.3 (P/N 822787). The range has now expanded with four new references that are currently in stock to drive differentiation with OE parts for EVs. These new additions include parts for the Hyundai Ioniq 5 (P/N 822789), Hyundai Kona Electric Executive 2018 (P/N 822790), Hyundai Tucson Plug-in Prime 2021 (P/N 822791), and the Kia Niro EV EX Premium 2019 (P/N 822792).

EV and hybrid thermal management systems play a crucial role in maintaining batteries, keeping them running at the optimum level, optimizing vehicle autonomy, and ultimately preventing thermal runaway. The chiller drops the temperature of the coolant to a desired level before it enters the battery pack, which helps to prevent heat damage to both the battery cells and electrical components like On-Board Chargers and Inverters.

Connected to the A/C loop, Valeo's chillers utilize a modular stacked plate design that makes them ideal for all levels of electrification, from hybrids to battery electric vehicles (BEVs). The chillers are manufactured with ultra-light aluminum alloys to help lower the energy consumption of passenger cars. Furthermore, they are structurally designed for high resistance to corrosion, heat, vibration, and shock following O.E. specifications. High-quality refrigerant and coolant pipes, along with specialized connectors, ensure optimal flows and prevent any coolant or refrigerant leakage. Valeo's high-performance chillers also offer an adapted solution for quick charging.

Despite their durability, chillers can fail and require replacement. Coolant can oxidise if left in the system for too long, which will corrode the chiller. Debris can also block the chiller, which reduces its performance.

For more information on Valeo products and services, or to access the free Tech Assist technical support program online, visit: www.valeoservice.com